GRAFX™ THERMAL TECHNOLOGY

Advanced Thermal Management for High-Performance Battery Systems

Advanced Thermal Management for High-Performance Battery Systems

Advanced Thermal Management for High-Performance Battery Systems

GrafX™ is an advanced thermal-management technology platform designed to spread localized heat, buffer transient thermal loads and improve temperature uniformity in high-performance battery systems.

By combining highly conductive thermal structures with phase-change thermal buffering, GrafX™ can be engineered around different battery architectures and thermal requirements.

THE THERMAL CHALLENGE

Managing Heat Where High-Power Batteries Need It Most

High-power battery operation can create localized hotspots, temperature gradients and transient thermal loads. Effective thermal architecture is therefore an important part of battery-system design.

OUR THERMAL TECHNOLOGY

Introducing GrafX™

Engineered to Manage Thermal Energy.

GrafX™ is a thermal-management technology platform incorporating graphite-PCM composite materials and engineered thermal architectures.

With multiple material configurations and form factors, GrafX™ can be engineered to meet specific thermal, mechanical and integration requirements.

HOW GRAFX™ WORKS

From Localized Heat to More Uniform Temperature

GrafX™ surrounds selected battery cells with a highly conductive thermal structure and phase-change material (PCM) to spread localized heat and buffer transient thermal loads.

01 — LOCALIZED HEAT

During high-power operation, localized heat can generate thermal hotspots across battery cells.

02 — GRAFX™ SPREADS AND BUFFERS HEAT

The GrafX™ structure provides a highly conductive pathway for lateral heat spreading while phase-change material helps absorb and buffer transient thermal loads.

03 — MORE UNIFORM TEMPERATURE

The objective is a more uniform temperature distribution across the cells and battery structure, reducing thermal gradients during demanding operation.

BATTERY INTEGRATION

Engineered Around Different Battery Architectures

GrafX™ can be configured around different cell geometries and pack architectures to address localized thermal loading and temperature non-uniformity.

CYLINDRICAL CELLS

GrafX™ Cell Holders

Engineered structures that surround cylindrical cells and provide integrated thermal spreading and buffering.

STATUS: COMMERCIALIZED

POUCH & PRISMATIC CELLS

GrafX™ Thin Sheets

Thin thermal structures designed for heat spreading and thermal buffering in pouch, prismatic and selected electronic applications.

STATUS: COMMERCIALIZED

KEY ADVANTAGES

Designed for Demanding Battery Applications

HIGHER POWER CAPABILITY

Improved thermal management can support demanding battery power requirements.

MORE UNIFORM TEMPERATURE

Heat spreading and thermal buffering can reduce localized temperature gradients.

THERMAL BUFFERING

Phase-change material helps absorb and buffer transient thermal loads.

INTEGRATION FLEXIBILITY

GrafX™ can be engineered in different forms, geometries and configurations to match application requirements.

LIGHTWEIGHT • MULTIPLE FORM FACTORS • APPLICATION-SPECIFIC DESIGN

PERFORMANCE & VALIDATION

Thermal Performance Demonstrated Through Testing & Modeling

Selected laboratory testing and thermal modeling demonstrate the thermal-management behavior of GrafX™ under demanding battery operating conditions.

Results shown represent specific test configurations and simulation conditions. Actual thermal performance varies with cell chemistry, battery architecture, thermal design, discharge rate, duty cycle, ambient conditions and system integration.

VIEW PERFORMANCE DATA →

GRAFX™ CONFIGURATIONS

Multiple Forms. One Thermal Platform.

GrafX™ can be engineered in different forms to match battery geometry, thermal requirements and integration constraints.

01

GrafX™ Cell Holders

STATUS: COMMERCIALIZED

Integrated Battery Thermal Management

Engineered thermal structures for cylindrical battery cells.

02

GrafX™ Thin Sheets

STATUS: COMMERCIALIZED

Thermal Spreading & Buffering

Lightweight thermal-spreading and buffering structures for batteries and selected electronic systems.

03

GrafX Pulse™ - TIM, Heat Spreaders, Heat Sink

STATUS: PROTOTYPE • IN DEVELOPMENT

Ultrathin Thermal Solutions

An emerging GrafX™ architecture being developed for ultrathin thermal spreading and thermal buffering applications.

04

GrafX™ Cold Plates

STATUS: CONCEPT • FUTURE DEVELOPMENT

High-Heat-Flux Thermal Transfer

Conceptual thermal architectures under development for batteries, data centers, power electronics and other high-heat-flux applications.

EMERGING GRAFX™ TECHNOLOGY

GrafX Pulse™

Ultrathin Thermal Solutions for High-Performance Electronics

GrafX Pulse™ is an emerging extension of the GrafX™ platform for ultrathin thermal-management applications where space, weight and localized heat loads are critical.

ULTRATHIN & LIGHTWEIGHT
Designed for space-constrained applications.

THERMAL SPREADING & BUFFERING
Designed to spread heat and buffer transient thermal loads.

MULTIPLE FORM FACTORS
Engineered for application-specific geometries.

LEARN MORE ABOUT GRAFX PULSE →

GRAFX™ TECHNOLOGY DEVELOPMENT

COMMERCIALIZED

GrafX™ Cell Holders
GrafX™ Thin Sheets

PROTOTYPE / IN DEVELOPMENT

GrafX Pulse™

CONCEPT / FUTURE DEVELOPMENT

GrafX™ Cold Plates

ALFA continues to develop the GrafX™ platform for increasingly demanding thermal-management applications.

OEM THERMAL ENGINEERING

Have a Battery Thermal Management Challenge?

Have a Battery Thermal Management Challenge?

Tell us about your cell chemistry, power requirements, operating environment, pack geometry and thermal constraints. ALFA™ can evaluate whether a GrafX™ architecture is appropriate for your application.